Description

Vijaykumar Mahendran 

Mobile : +91 9626008223     Resume ID. 99943061    |     E-Mail: ahkerhrm2@gmail.com

An achievement-driven professional targeting assignments in Electrical Operations / Electrical  Project Execution with an organization of high repute 

Location Preference: South India 

Profile Summary 

  • Registered Electrical Engineer, offering nearly 12 years of rich experience in Electrical Operations and Electrical  Project Execution 
  • Expertise in minimizing downtime, improving operational effectiveness and ensuring smooth uninterrupted  Operations Of utility/ process sections with optimum utilization of R & M budget 
  • Rich knowledge of installation & troubleshooting of Lenze, Emerson, Schneider, Siemens, Delta, Pro motion, INVT,  ABB, Alan Bradley Make Drives 
  • Familiar with Troubleshooting of Siemens, Fatek, ABB, AB, Delta PLCs 
  • Experienced in identifying & resolving problems, ramping up project activities with on-time deliverables and  maximizing efficiency 
  • Proven success in delivering projects in compliance with schedule, budget & quality and at highest standards of safety Ensured periodic & preventive maintenance were appropriately scheduled & accomplished and emergency  troubleshooting & maintenance support was readily available 

Core Competencies 

Electrical Engineering/Maintenance Project Planning & Execution Schematic Development Electrical Design and Integration Budgeting / Cost Optimization Field & Site Supervision Breakdown Analysis Installation & Commissioning Resource Optimization/Documentation  

Work Experience   

 Since May’19: Electrical Horizon Packs Pvt. Ltd., Tindivanam as Sr. Engineer 

Key Result Areas:  

  • Designing, maintaining, implementing, or improving electrical instruments, facilities, components, equipment products,or systems for industrial, commercial or domestic purposes 
  • Ensuring that installation & operations conform to standards and customer requirements by preparing electrical  systems specifications, & technical drawings 
  • Troubleshooting electrical equipment problems such as electro-valves and sensors 
  • Inspecting field sites to observe & evaluate facilities & structures and to collect field survey data & measurements Guiding & mentoring Junior Engineers and new hires to improve competency and efficiency of all staff 

Major Projects: 

  • Commissioning & Installation of BHS Corrugator (230 m/min) Corrugation Machine 
  • Commissioning & Installation of Bobst 924 Printing Machine 

o Bobst 924 Expert – 4 Colour Printing Machine  

  • Max Speed – 22000 Boards/ HR  
  • Commissioning & Installation of Sunrise Printing Machine  

o Sunrise 1628 – 2 Colour Printing Machine  

o Max Speed – 12000 Boards / HR  

  • Commissioning of Atlascopco 200 CFM Compressor– 1 No. 
  • Electrical Installation of Forbes Marshall 5 Tonne Wood Fired boiler. 
  • Managed: 

o Installation of Online UPS 500 KVA  

o Commissioning & Installation of MV Panel boards, SSB’s, LDB’s, HT breakers 

o Blower Electrical Installation of Corrugation & Printing Machineries 

o Installation of Air line piping to the Corrugation Machine, Printing Machines, RO Plant, and Boiler o Commissioning of Godswill Make Baling Machine 

o Commissioning of Godswill Make Shredder Machine 

o Commissioning of Godswill Make Stitching Machine – 2 Nos 

o Commissioning of Paktek Folder Gluer Machine – 2 Nos. 

o Commissioning of Transpak Make Strapping Machine – 2 Nos 

o Commissioning of ITW Make Manual Strapping Machine – 1 No 

  • Monitored and observed the commissioning of Fire Hydrant System 
  • Involved in the installation of Quality Machine Equipment in laboratory 

Energy Conservation: 

Installed: 

  • Photo sensor in the Corrugator sheet movement table thus only the blower (50 HP) gets ON only when the sheet  enters the table thus reducing the running hours of the blower from 9 hours to 6 hours (28 KWH) thus saving 84  units per Day (Rs. 7 Per Unit) 
  • Programmable timer switch in the Glue tank and Ink Tank Agitator motor of 3 HP. Thus reducing the time of running from 24 hours to 15 Hours (1.7 KWH) thus saving 30.6 Units per Day 
  • Photo Sensor in the RO Water Sprinkler System thus reducing the water consumption from wastages 

Highlights: 

  • Supervising maintenance and inspection of a wide variety of Equipments like 250 KVA, 1250 KVA Transformers, 125  KVA, 650 KVA Kohler Generators, 200 CFM Atlas Copco Compressors, Riello 500 KVA UPS, 750 KVA Servo stabilizers Administering maintenance of BHS Make Corrugation Machines, Bobst Printing Machines, Sunrise Printing Machines,  Insun Folder Gluer Machines, Transpak, ITW Strapping Machines, Paktek Folder Gluer Machines, Godswill Stitching  Machines,5 TPH Wood Fired Boiler, Godswill Shredder Machines, Softening Plant, RO System, Effluent treatment Plant 

Previous Experience 

Aug’14-May ’19: Dhanlakshmi Packaging Industries (P) Ltd., Hyderabad as Sr. Engineer Electrical 

Key Result Areas: 

  • Scheduled maintenance and inspection of: 
  • wide variety of Equipments like 250 KVA, 1250 KVA Transformers, 380 KVA, 750 KVA Cummins Generators, 200  CFM Kaesar Compressors,200 CFM Atlas Capco Compressors, UPS, Servo stabilizers 
  • Wanlian Make Corrugation Machines, EMBA 170 QS, Dong Fang Printing Machines, InsunFolder Gluer Machines,  Mosca, ITW, V-Pack Strapping Machineries, Godswill Bailing machine. 

Major Projects: 

  • Commissioning & Installation of AGNATI VANTAGE (300 m/min) Corrugation Machine. 
  • Commissioning & Installation of EMBA 245 Quick Set Ultima, EMBA 170 QS  

o EMBA 245 FFG Quick Set Ultima – 6 Colour Printing Machine  

o Board Size – Max 1050 X 2450 mm / Min 280 x 600 mm 

o Max Speed – 18000 / HR  

o EMBA 170 Quick Set – 5 Colour, 4 Printing Machine  

o Board Size – Max 800 X 1700 mm / Min 175 x 300 mm 

o Max Speed – 26400 / HR  

  • Erection & Commissioning of 1250 KVA Hammonds Transformer, 750 KVA Cummins generator Commissioning of Kaesar 200 CFM Kaesar Compressors – 2 Nos 
  • Electrical Installation of Forbes Marshall 6.3 Tonne Furnace Oil boiler 
  • Managed

o Installation of Online UPS 500 KVA to the AGNATI Corrugation machine 

o Commissioning & Installation of MV Panel boards, SSB’s, LDB’s 

o Blower Electrical Installation of Corrugation & Printing Machineries 

o Plant Electrical wiring, cabling of about 4, 00,000 Sq.FT 

o Execution of Plant Lighting 

o Airline piping to the Corrugation Machine, Printing Machines, RO Plant, and Boiler 

o Commissioning of Godswill Make Bailing Machine 

Apr’11 -Jul’14: Precot Meridian Limited Gowribidanur, Karnataka as Technical Officer Electrical 

Key Result Areas: 

  • Monitored maintenance and inspection of a wide variety of Electrical Equipment like: 
  • 400 KVA Transformers,  

Generators, Compressors upto 175 CFM (Screw & Reciprocating), Effluent treatment Plant, Evaporator, Reverse  Osmosis Plant, Field Instruments, Weigh Balances, Temperature Sensors, Level Sensor, Solenoid Valves,  Pneumatic Valves, Wood Fired Boilers Upto 2 Tonne, Textile Machineries, Packaging Machineries, Printing Machineries,UPS, Switchgears, Chemical Pumps, Hydro Extractors, Radio Frequency Dryers 

  • Conducted procurement of spare parts for machinery while preparing for maintenance schedule, root cause analysis  of breakdowns, breakdown reports, motor burnt analysis 

Major Projects:

  • Installation of: 

o Newly upgraded model of Programmable logic controllers in the dyeing machineries and Radio Frequency  dryers 

o Online Production Monitoring system in the winding machines. 

  • Erection of: 

o Winding Machines 

o Dyeing Machines 

o 175 CFM Compressor 

  • Commissioning of: 

o 2 Tonne Boiler 

o Reverse Osmosis Plant 

o Evaporator 

o 380 KVA Generators 

o Hydro Extractor Dryer 

  • Expansion of Effluent Treatment Plant 
  • Commissioned Motors, Pumps, Laying of Power Cables and other Electrical Equipment 

Highlights: 

  • Successfully installed online Production Monitoring System in the Winding Machineries for the effective monitoring of  production 
  • Managed upgradation of obsolete PLC’s in the dyeing machines &radio frequency dryers thus ensuring effective  functioning of machine 
  • Ensured effective functioning of Yarn Clearers with frequent calibration in the Winding machinery, thus ensuring good quality of output in the machine 

 Apr’10-Mar’11: Sensitive Electricals & Controls, Coimbatore as Quality Engineer 

Highlights: 

  • Ensured Quality Output in Panel boards 
  • Coordination with clients, vendors, and procurement teams; ensured on time delivery of Panel boards  Sep’09- Mar’10:Integral Tech, Coimbatore as Project Coordinator  Education 

2009: BE Electrical Electronics Engineering from Anna University, Coimbatore 

IT Skills 

  • Project Management: Documentation, Planning, Safety, Quality Control, Monitoring, & Report Submission Software: Knowledge in AutoCAD, ETAP, CGLUX, DIALUX, SAP 
  • Technical Expertise: Electrical Design Engineering, Industrial Automation 

Personal Details 

Date of Birth: 19thMay 1988 

Languages Known: Telugu, Tamil, English and Kannada 

Address: 12, Srinivasa Nagar, Press Colony Post,Coimbatore – 641019, Tamil Nadu, India Passport Details: No. H3530657; Validity : 10/05/2019 – 09/05/2029